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Schneider Electric I/O Expansion Modules

Schneider Electric I/O Expansion Modules

Schneider’s I/O expansion portfolio spans everything from compact PLC local racks to IP67 distributed slices. Below are the five main families, their positioning, highlights, and typical applications for quick selection.

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Schneider’s I/O expansion portfolio spans everything from compact PLC local racks to IP67 distributed slices. Below are the five main families, their positioning, highlights, and typical applications for quick selection.

1. Local Expansion Series  

   • TM2 / TM3 / TM5 / TM7  

   – Snap onto the right-hand side of Modicon M200 / M218 / M221 / M241 / M251 / M262 CPUs without tools.  

   – A single CPU supports up to 14 TM3 or 7 TM5 slices: max 248 DI/DO, 114 AI/AO, 200 kHz high-speed counters, 4-axis PTO/PWM.  

   – TM7 is the IP67 variant for cabinet-less machine tools and filling lines.


2. Distributed IP20 Series  

   • Advantys OTB  

   – 55 mm base with 20 on-board I/O plus room for 7 TM2/TM3 slices (max 132 DI/DO or 48 AI/AO).  

   – Supports CANopen, Modbus, Ethernet; master can be a PLC, PC, or even a drive.


   • Advantys STB  

   – Modular high-density design, up to 32 I/O slices per island.  

   – Field-bus options: Profibus-DP, DeviceNet, Ethernet/IP—ideal for mid-to-large distributed lines.


3. Next-Gen Distributed System  

   • Modicon Edge I/O NTS (released 2025)  

   – 100+ SKUs: DI/DO, AI/AO, specialty motion, bus couplers.  

   – Hot-swap, conformal-coated, integrated diagnostics—reduces MTTR by >30 %.


4. Safety & High-Availability Series  

   • ICS Triplex Trusted (e.g., T8431C)  

   – Triple Modular Redundancy (TMR) certified to SIL 3 / IEC 61508 for process safety and ESD.


5. Universal Technical Highlights  

   • Single software: EcoStruxure Machine Expert for drag-and-drop configuration, online diagnostics, DTM/FDT support.  

   • Global approvals: CE, cULus, EAC, RoHS, REACH.  

   • Tool-less, removable terminals—screw, spring, or push-in.


Quick Selection Guide  

Need | Recommended Series  

— | —  

Local expansion for M221/M241/M262 | TM3 / TM5 / TM7  

Local expansion for M218/M258 (cost-effective) | TM2 / TM3  

Small distributed IP20 node | Advantys OTB  

Large distributed IP20 node | Advantys STB  

Distributed IP67 field | TM7 or Edge I/O NTS  

Functional safety / process safety | ICS Triplex Trusted  


Using a three-tier “controller + local rack + distributed island” architecture, Schneider can deliver I/O systems from 20 points to tens of thousands for OEM machines, packaging lines, logistics, and process plants.